Defining thermal contacts

This lesson introduces thermal couplings and explains how conduction, convection, and radiation couplings are used to model heat transfer between unconnected or simplified regions of a model.

This lesson may include hands-on exercises. Review the Discussion section for background information or click the button to proceed to the practical section.

Discussion

Thermal contacts are modeled using thermal couplings. A thermal coupling represents a conductance between unconnected or non-aligned elements and is used to simulate heat transfer without explicitly modeling the heat transfer medium. The coupling conductance is computed based on user-defined values and the area of overlap between the selected element sets.


Diagram showing two parallel surfaces separated by a medium, with wavy arrows illustrating heat transfer through the medium between the surfaces.

Thermal couplings are particularly useful when geometric connections are geometrically complex but thermally simple, or when it is unnecessary to represent full three-dimensional heat conduction.

Thermal Coupling types
Conductive thermal couplings explicitly create conductances between selected faces or edges. These couplings may represent known conductance values, additional conductances, or interface resistance.

Interface resistance can be applied to free or shared faces of 3D polygon bodies or to edges of 2D polygon bodies. Conductive couplings can be defined using total resistance, conductance per unit length, or gap conductance values.

Convective thermal couplings model heat transfer between surfaces and a surrounding fluid. These include free convection couplings, duct node convection couplings, and across-gap convection couplings. Convective couplings can be defined using specified heat transfer coefficients or by applying forced or free convection correlations, depending on the flow conditions and geometry.
Radiative thermal couplings model heat transfer by electromagnetic radiation between surfaces. These couplings are used to represent radiative heat paths between close, parallel surfaces with known emissivity or between objects with known emissivity and view factors. Radiative couplings typically use the average temperature of the coupled element groups.
Advanced thermal coupling options allow the creation of one-way conductances, where heat flows only from primary to secondary elements, or user-defined couplings implemented through custom subroutines. These options provide additional flexibility for specialized or non-standard thermal modeling requirements.

Hands-on material

To gain experience with the topics discussed here, complete the following:

Further learning