Preparing a model for meshing

This is an objective-based lab. Instead of being provided a list of instructions, you are simply provided a scenario and problem statement to solve. Please work to solve the scenario of each activity listed below.

Download and extract the part files.
To prepare the brake assembly for meshing and thermal analysis, remove holes from the disk and the brake pads modify their dimension.

Question:

How to prepare the brake assembly for meshing, when the designer informed you that the design will change and asked you to change its dimension before performing the thermal analysis?

Instructions:

  1. In the brake_assembly_preparation folder, open the brake_assembly.prt part file and explore it.
  2. Start the Pre/Post application and create a FEM from the brake assembly using the New FEM command.
    • Use the Simcenter 3D Multiphysics template.
    • Set Bodies to Use to Select and select all bodies.
    • Use the Coupled Thermal-Structural analysis type.
  3. In brake_assembly_fem1_i.prt, WAVE link all the solid bodies or promote them.
    • When you create the WAVE link, hide the original bodies or set the reference set for the WAVE linked assembly component to empty.
  4. Use synchronous modeling to remove:
    • The four holes from the disk.
    • The small holes on the brake pads.
    • 5 mm height from both pads.


  5. Fix the interface between the disk and the brake pad in the –Y direction, which you can see using clearance analysis, or when you switch to the Fix the interface between the disk and the brake pad in the –Y direction, which you can see using clearance analysis, or when you switch to the Wireframe with Dim Edges rendering style.

    Here are some ways to fix the interface:
    • Trim the brake pad polygon body using the Split Body or Trim Body commands to remove the part of the pad that is interfering with the disk.
    • Move the pad 5 mm in the +Y direction.
    • Make the inner disk part smaller using the Radiate Face command.
  6. Edit the FEM to include the disk and the pads' modified bodies to use instead, of those selected before.
    The FEM file is now ready for meshing. You will mesh all the bodies in the same FEM in the next lab.
You have completed this lab.